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DC GUY, Power to the people - For Less
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    • 6 Steps To Solar Success
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  • Batteries
    • Pre-Built Lifepo4 Battery
    • 24 Volt LifePO4 Batteries
    • Server Rack Battery
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  • More
    • Home
    • Start Here
      • 6 Steps To Solar Success
      • Size A Charge Controller
      • Plug & Play Power Systems
      • My Own System Details
    • Batteries
      • Pre-Built Lifepo4 Battery
      • 24 Volt LifePO4 Batteries
      • Server Rack Battery
      • Battery Monitors & Shunts
      • Battery Chargers
      • AGM/GEL Batteries
    • DIY Battery
      • DIY Battery
      • What You Need
      • Raw Lifepo4 Cells
      • Battery Monitors & Shunts
      • Battery Management System
      • Battery Capacity Testers
      • Copper Cable Kits
      • Tools & Accessories
      • DC-DC Conversion
      • DIY Battery Heating
    • Solar Panels
      • Sizing Solar Panels
      • Solar Panels
      • Portable Solar Panels
      • Solar Starter Kits
      • Solar Cable & Connection
    • INVERTERS / Aplliances
      • Victron Inverters
      • 12/24/48 Volt Inverters
      • Hybrid All In One System
    • Useful Downloads
    • Videos, product reviews
    • Blog Page
    • Contact Me
    • Legal
    • Privacy Policy
DC GUY, Power to the people - For Less
  • Home
  • Start Here
    • 6 Steps To Solar Success
    • Size A Charge Controller
    • Plug & Play Power Systems
    • My Own System Details
  • Batteries
    • Pre-Built Lifepo4 Battery
    • 24 Volt LifePO4 Batteries
    • Server Rack Battery
    • Battery Monitors & Shunts
    • Battery Chargers
    • AGM/GEL Batteries
  • DIY Battery
    • DIY Battery
    • What You Need
    • Raw Lifepo4 Cells
    • Battery Monitors & Shunts
    • Battery Management System
    • Battery Capacity Testers
    • Copper Cable Kits
    • Tools & Accessories
    • DC-DC Conversion
    • DIY Battery Heating
  • Solar Panels
    • Sizing Solar Panels
    • Solar Panels
    • Portable Solar Panels
    • Solar Starter Kits
    • Solar Cable & Connection
  • INVERTERS / Aplliances
    • Victron Inverters
    • 12/24/48 Volt Inverters
    • Hybrid All In One System
  • Useful Downloads
  • Videos, product reviews
  • Blog Page
  • Contact Me
  • Legal
  • Privacy Policy

My Own System In Some Details

My System Comprises of :-

For my own 12V system I am using the following components.


  • 3 X 200W Renogy Solar Panels (600 Watts)
  • 1 x Victron 100/50 MPPT Solar Charge Controller
  • 2 X Victron 500A Smart Shunts
  • 1 x 12V Edecoa 3500W / 7000W Inverter
  • 1 x Heavy Duty Positive Side Busbar -300A
  • 1 x Heavy Duty Negative Side Busbar -300A
  • 1 x 300 Amp Class T Fuse Mounting Bracket
  • 1 X 300A Class T Fuse
  • 1 X On / OFF 300A Switch (To Isolate Inverter Positive)
  • 1 x 50A Midi Fuse (From SCC Battery Positive Output)
  • 1 x 4 Way Main Battery Switch (I use 2 separate battery banks)
  • 2 x 300A ANL Fuses (Not In Picture But are connected close to main battery positives)
  • 100 Amp MBRF on each single battery positive terminal
  • 1 X DC breaker (Solar to SCC positive & Negative)
  • 1 X Master Solar Disconnect (1000V /32A)
  • 1 x Consumer Unit (Fed from the Inverter)
  • 1 x Victron IP22 30 Amp AC charger
  • 2 x Anderson Style Battery Connectors (From AC Charger to System)
  • 2 x Victron Smart Battery Sense Units (One in each bank)
  • 50mm X 8mm Copper Terminals (Lugs)
  • 50mm X 10mm Copper Terminals
  • 1 x Fire Extinguisher (Safety 1st)
  • 3 x Heat / Smoke Sensitive Alarms (1 above each bank, other in same room)


Everyone has different needs and will customise their own system to meet those needs. 

It is vital you determine the maximum amount of power you will require at any given time.

For example i know i will never exceed 270 AMPS DC. A domestic 230V  AC kettle can require in excess of 250 DC Amps@ 12V to operate and i know i cannot boil 2 kettles at the same time using my system. Your system may differ in battery and Inverter voltage (24/48V)


It is Important to understand that safety should always be a priority when building your own system. Think of worse case scenario and try to account for it in your design.


Remember to size all cables, lugs, switches and fuses properly for your needs.


Fuses only protect the cables so never use a higher rated fuse on cables designed to carry limited amps / voltages. 


In my system i wanted to be able to isolate the inverter for any reason as well as each individual battery bank. Your own system may only require a single switch.

The more connections made, the higher the resistance will be on your cables and this resistance generates heat and heat can cause fires, so please use extreme caution. 


See the table below or input your system voltage and inverter wattage to see what size cables, fuses and lugs to use. Note- This Feature is in experimental mode and may not always be 100% accurate and simply serves as a rough guide.

A bit more detail

I have connected my solar panels in series. This increases voltages and reduces AMPS.

The panels are connected using 10AWG cable & MC4 connections to the main solar disconnect switch. From here they go through a DC breaker which in turn feeds the solar charge controller input.

The main positive is connected to the positive side busbar and the negative goes to the negative side busbar.

The main negative busbar feeds to the inverter negative and is then connected to the Victron Smart Shunts and then onto the main negative post of the battery bank. The batteries are connected together using 50mm cable in parallel configuration.

Every battery has a MRBF fuse on the positive terminal.

The main positive cables are also connected to a 300A ANL fuse before going into the main switch. From here they feed through a 300 amp class T fuse before going to the main positive side busbar.


The busbar then connects to another switch (This allows me to isolate the inverter for maintenance while allowing the solar input to still operate and charge the batteries) and from here to the main inverter positive DC input..

 

Input Your Battery Voltage & Inverter Wattage

Handy Guide To Sizing Components

No more Guessing! I put together a simple table to assist you!

Use the chart above to quickly identify what minimum size cables, lugs and fuses you will need for the inverter and battery voltage you decide to use. Choose the Inverter Wattage and system voltage to help you pick the correct items. Hope it Helps!


While my own Inverter is capable of a peak output of 7000W to meet surges, I know my system will never exceed 270 amps and as such I went with 50mm cables rated at 345 Amps DC and not 70mm as shown in the table above. 


I will be updating this to show solar components when time allows.

 

This table is a general guide. For exact specifications, especially for unique installations or longer distances, consult with a professional or refer to local electrical codes. 


Knowing the correct cables, terminal sizes and fuses for your system can be overwhelming for some, so here is a handy cross reference to assist you. Most battery terminals use M8 or M10 sized terminals.

 

  1. Amperage Calculation: Amps are calculated by dividing the inverter wattage by the system voltage

             (A = W / V).

  1. Cable Size Selection: Based on ampacity and acceptable voltage drop.
  2. Terminal Connector Size: Chosen to match the cable size and typical battery/inverter terminals.


Example Calculation:


For a 1000W inverter on a 12V system:

  • Amperage: 1000/12=83.33A\frac{1000}{12} = 83.33A121000​=83.33A
  • Recommended Cable: 2 AWG
  • Terminal Connector: 3/8" lug

100w Solar System Parts

50 Amp Hour 100w System

I have listed the basic parts you will need for a complete 100 watt solar system. 


For this example i have listed a 12 volt 50 amp hour AGM lead acid battery, but choose one that will meet your own needs / budget.


If you can afford a Lifepo4 battery get one as it will last a very long time & will provide a full 50 amp hours.


 The lead acid can only give 50% of its rating, so 25 amp hours.


Also remember a 12v 100 watt solar panel cannot charge a 24 volt system and it would struggle to fully charge a larger amp hour battery in a single day. 


The inverter is 400 watts which will power most Tv's etc. If in doubt check the wattage rating of the item you want to power & buy an inverter rated to meet your demands.


Solar cables are needed to connect the solar charge controller, solar panel & battery. Always connect the battery to the charge controller before connecting the solar panel!


Everything bought individually would cost under £240.00 (prices are subject to changes)

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These are affiliate links which means i may receive a commission if you buy anything



100 Watt 50Ah Solar Kit Parts

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Battery Cables

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Not all Inverters will come with cables, if you purchase such an inverter, you will need cables to connect the battery to your inverter. 100w solar system cheap solar system cheap solar panels

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